Highlighted Cement Industry Projects (2023 – 2024)
Recent consultancy work has focused on cement manufacturing optimization, where Floris applied his problem-solving skills to real production challenges:
- Production Bottleneck Solved: Discovered that damaged transport tube vanes were causing low cement output. Oversaw repairs under difficult safety conditions, restoring full supply.
- Doubling Production Output: Recommended installation of a second discharge path for cranes, allowing for 100% increase in throughput.
- Grinding Equipment Reliability: Identified worn gear rings and transmission gear. Advised full replacement to extend equipment life.
- Fan Vibration Fix Applied field balancing techniques to reduce heavy vibrations in dust fans, avoiding extended downtime.
- Dust Reduction Strategy: Traced excess dust to poorly designed pipelines. Recommended a shorter, straighter design that minimized buildup and improved air quality.
Impact Example: These projects show Floris’s ability to quickly diagnose root causes, recommend cost-effective solutions, and improve both efficiency and safety in industrial plants.
In heavy industry, small faults create massive consequences. True engineering is the art of finding the hidden weakness and transforming it into lasting strength
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